Master batch machine

Name: Master batch machine
Brand: ARYASH MACHINERY WORKS
Price: 1000000 INR
Availability: InStock

Price 1000000 INR/ Piece

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MOQ : 1 Quintal

Master batch machine Specification

Type
Master Batch Machine

Material
Stainless Steel

Capacity
100-500 kg/hr

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric Motor

Screw Diameter
52 mm

Power
45 kW

Weight (kg)
3200 kg

Dimension (L*W*H)
4000 x 1200 x 2100 mm

Color
Light Grey

Voltage
380V / 50Hz

Noise Level
85 dB

Pelletizing Type
Strand Pelletizing

Rotor Speed
Variable

Cooling Mode
Water-Cooled

Safety Features
Emergency Stop, Overload Protection

Heating Zone
5 Zones

Temperature Control
Digital PID

Extruder Type
Twin-Screw Extruder

Main Motor Speed
Adjustable (0-1500 rpm)

Feeding System
Automatic Weighing & Dosing

Torque
High Torque Gearbox

Application
Plastic Compounding

About Master batch machine

A Masterbatch Machine is a specialized industrial system used for the production of masterbatch, which is a concentrated mixture of pigments, additives, or fillers encapsulated into a carrier resin. This masterbatch is later mixed with base polymers during the plastic manufacturing process to impart color or specific properties such as UV resistance, flame retardancy, anti-static behavior, or improved processing characteristics.

Advanced Feeding and Weighing System

Equipped with automatic weighing and dosing technology, this Master Batch Machine enhances compounding accuracy. The system precisely meters additives, pigments, and polymers, reducing product inconsistencies and material waste during plastic processing.

Efficient Twin-Screw Extrusion

The twin-screw extruder design, paired with high torque gearbox and adjustable motor speeds, provides intensive mixing and dispersion. This mechanism is suitable for a wide array of plastic formulations, enabling flexibility for different batch sizes and polymer types.

Enhanced Safety and User Interface

Features such as emergency stop functions, overload protection, and PLC-based computerized controls contribute to superior operational safety. The intuitive digital PID control and user-friendly interface allow operators to monitor processes and adjust parameters easily.

FAQs of Master batch machine:

Q: How does the automatic feeding system contribute to plastic compounding efficiency?

A: The automatic weighing and dosing system accurately measures and feeds materials into the extruder, ensuring consistent batch quality and minimizing manual errors. This results in efficient, repeatable processing and optimal compound properties.

Q: What types of plastic materials can be processed using this Master Batch Machine?

A: This machine is suitable for various plastic polymers, including polyethylene, polypropylene, ABS, and additives or pigments. Its twin-screw extruder ensures thorough mixing required for producing high-quality master batches across different material types.

Q: When should producers utilize the digital PID temperature control during operation?

A: Digital PID temperature control should be employed throughout production to maintain precise heating across the five zones. This consistent temperature management is critical for preventing degradation and achieving uniform dispersion of compounded materials.

Q: Where is the cooling process implemented in the machine?

A: Cooling is achieved via a water-cooled system integrated into the extruder and pelletizing unit. This step stabilizes the processed material, maintains quality, and prevents overheating after the compounding process.

Q: What benefits does strand pelletizing offer in master batch production?

A: Strand pelletizing produces uniform pellets that are easy to handle, dose, and transport. This method improves flow characteristics during downstream processing and ensures consistent master batch quality for further plastics applications.

Q: How does the high torque gearbox assist in processing demanding formulations?

A: The high torque gearbox delivers the necessary rotational force to process viscous, filled, or highly loaded material blends. It supports intensive mixing and smooth operation, even with challenging or abrasive compounds, ensuring durability and reliability.

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